Does ISO 9001 require first article inspection?
Does ISO 9001 require first article inspection?
ISO 9001 does require that you have your operational processes defined and controlled; however, the very specific requirement to perform and record the inspection of an article from the first production run is not included as a required verification process.
What is AS9102 certification?
An AS9102 FAIR, or First Article Inspection Report, certifies that each sample was produced and inspected according to the customer’s specifications. AS9102 First Articles used by the aerospace and defense industries include 3 forms: Part Number Accountability, Product Accountability, and Characteristic Accountability.
Is AS9102 part of AS9100?
AS9102 is part of the widely adopted AS9100 quality management system for the aerospace industry. AS9102 is the standard that details a first article inspection. In the Aerospace and Defense industry when a new or revised part is produced for the first time, it must be verified to ensure all requirements have been met.
When should a first article inspection be done?
According to SAE, here are the times a First Article is required:
- First production run of a new product.
- Design change.
- Materials or sources change.
- It has been more than 2 years since the part was produced.
- Change in process, tools, or location.
What is AS9102 first article inspection?
The AS9102 standard defines first article inspection as, “A planned, complete, independent, and documented inspection and verification process to ensure that prescribed production processes have produced an item conforming to engineering drawings, DPD, planning, purchase order, engineering specifications, and/or other …
What is meant by first article inspection?
A First Article Inspection (FAI) assesses the quality of one to five items that are selected from the first mass production run for testing. The items are chosen at random and act as a sample for the rest of the production run.
Who performs a first article inspection?
supplier
A first article inspection occurs when an authorized person — typically the supplier or a second-party inspector with a laboratory and specialized measuring equipment — takes one or several parts from the first production run. They then compare them to the client specifications to verify they match exactly.
How do you do a first article inspection?
First Article Inspection (FAI) is the process of planning, manufacturing, and verifying a production process….How to Create a First Article Inspection Report in 5 Steps
- Step 1: Pre-plan your FAI.
- Step 2: Create an inspection plan.
- Step 3: Manufacture the part.
- Step 4: Collect data.
- Step 5: Create report.
What is the purpose of first article inspection?
What is First Article Inspection? As an official authentication method for a manufacturing process, FAI reports intent is to review and authorize dimensional reports. FAI reports utilize dimensional properties of a production part in comparison to design specifications, to ensure consistency or discover deviations.
Who does a first article inspection?
A first article inspection occurs when an authorized person — typically the supplier or a second-party inspector with a laboratory and specialized measuring equipment — takes one or several parts from the first production run. They then compare them to the client specifications to verify they match exactly.
What is included in a first article inspection?
A first article inspection (FAI) is a design verification and design history file and a formal method of providing a reported measurement for each manufactured feature of a part or assembly. Typically the supplier performs the FAI and the purchaser reviews or approves the report.
What is a first article test?
Production testing that is planned, conducted, and monitored by the materiel developer. FAT includes preproduction and initial production testing conducted to ensure that the contractor can furnish a product that meets the established technical criteria.
How many parts are needed for first article inspection?
Unlike a full PPAP which typically requires the production of tens to hundreds of parts for run-at-rate and process capability studies, an FAI requires the inspection of only one part (in some cases three to five parts).