What is Inductotherm furnace?

Inductotherm Group companies offer a range of furnace sizes from small induction melting furnaces that meet the demanding requirements of investment casters, specialty foundries and the precious metals industry, to heavy steel shell furnaces designed to provide maximum furnace rigidity and strength for capacities up to …

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How efficient are induction furnaces?

In a typical induction furnace the energy loss in equipment is between 100 to 130 kWh per tonne. The furnace efficiency is around 65 to 75%.

Can an induction furnace melt steel?

An induction furnace is an electrical furnace in which the heat is applied by induction heating of metal. Induction furnace capacities range from less than one kilogram to one hundred tons, and are used to melt iron and steel, copper, aluminum, and precious metals.

What is the difference between electric arc furnace and induction furnace?

Electric arc furnace uses electric arc generated by electrified electrode to melt metal and ore, while induction furnace uses electrified induction coil to heat and melt metal.

How does an induction melting furnace work?

In the induction furnace, a coil carrying alternating electric current surrounds the container or chamber of metal. Eddy currents are induced in the metal (charge), the circulation of these currents producing extremely high temperatures for melting the metals and for making alloys of exact composition.

Which machine is the highest tier furnace?

The Induction Furnace is an advanced version of the Electric Furnace. It has the ability to process 2 stacks of items simultaneously.

Which is better electric arc furnace or induction furnace?

Induction furnace is superior to arc furnace in the process of electromagnetic stirring liquid steel. 7. Induction furnace smelting has better control over temperature, time and stirring intensity than arc furnace.

Do high efficiency furnaces use more electricity?

A higher AFUE means you pay a lower gas bill. It does not mean, however, that your overall energy bills are lower. If you live somewhere with a mild climate, it may not affect you very much. The more that blower runs, though, the higher the electricity bill will be.

Which heating system is the best?

In general, furnaces are the most efficient of the heating systems, especially if you have natural gas. They work by heating air with a component called a heat exchanger and pushing it into the home through a duct system, using a fan (often referred to as a blower).

What is the advantage of induction furnace over electric arc furnace?

The induction furnace is heated faster and has higher thermal efficiency. The heat is generated in the furnace (liquid steel), so the heating speed is high. In the arc furnace, the heat of the arc after the material is cleared must be transferred to the molten steel through the slag, which is indirect heating.

How much electricity does an electric arc furnace use?

In the steel making industry, electric arc furnaces (EAFs) are considered as one of the systems with the largest consumption of electrical energy. Modern EAFs, besides other forms of energy, such as gas burners and oxygen additions, in average consume from 400 to 500 kWh of electrical energy per ton of steel [1].

How do you harden an induction?

Induction hardening is a process used for the surface hardening of steel and other alloy components. The parts to be heat treated are placed inside a copper coil and then heated above their transformation temperature by applying an alternating current to the coil.

What are the benefits of induction heating?

Induction heating advantages:

• Improved process efficiency.
• Localized, constant and precise heating.
• Temperature control.
• Energy saving.
• Possibility of integration into production lines.
• Best quality and yield/performance.
• Pollution free, fast and secure technology.
• Improved working environment.

Why choose Inductotherm as your melt shop partner?

With proven induction melting technology for every melt shop requirement, we have the experience to help. Only Inductotherm can offer you proven efficient, reliable and effective systems to give you the competitive edge.

Why choose Inductotherm’s pivot point pouring?

Pivot Point Pouring for Increased Yields. As the world’s leading manufacturer of induction metal melting systems for metal producers today, Inductotherm has built more than 36,500 melting and heating systems for metal and metalcasting producers around the globe.

How can Inductotherm help with MACT compliance?

To improve each units overall efficiency and safety, Inductotherm provides options that can be retrofitted as needed to provide you with the most advanced equipment without replacing entire units, which include: Close capture furnace fume covers assist our customers with MACT compliance.

Why choose Inductotherm’s vortex extraction hoods?

This includes our latest Vortex extraction hood that can help you comply with the strictest air pollution requirements, such as MACT (Maximum Achievable Control Technology) standards. Inductotherm’s Heavy Steel Shell Furnaces are ideal for melting all metals, including silicon.